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Sometimes the chain drive used to pull the coaster to the top of the first hill would shut down. It was a mess and the ride would not run reliably. When Salazar arrived, he noted the entire control system was failing. The fun started during extensive live testing. Automation design, maintenance, repair, and programming services were also needed for the upgrade, and all went well.
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#Plc ladder logic program park ride operator panel launched upgrade
Many parts were obsolete, and the design made troubleshooting difficult.įortunately, Automated Integration was able to upgrade the coaster by adding a new AutomationDirect Click PLC and other control hardware. Much of the control system was relay-based, with lots of interconnecting wires, supplement by an old Siemens PLC. The control system was the problem, it was constantly breaking down. After a month of sanding, painting and reassembly the amusement park had a shiny, re-commissioned roller coaster ready to roll in the spring of 2015.īut after recommissioning at its new location, the ride was unreliable, had intermittent problems, and was difficult to maintain.
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Installed in 1992 on the Santa Cruz Boardwalk in California, it was disassembled and moved, using 12 semi-trucks, to Western Playland Amusement Park in Sunland Park, New Mexico. The Hurricane roller coaster had been around for years. The article told the story on how Automated Integration replaced an old PLC, a bunch of relays and what seemed like miles of wire when upgrading the control and safety system on the Hurricane roller coaster in a New Mexico amusement park. Manny Salazar, the Manager at Automated Integration LLC, wrote an article titled Roller Coaster Overhaul for the April 2018 issue of Automation World.